What's special about our bar and wire rod mills is not only their high flexibility, but also their proven reliability. There is an array of products our state-of-the-art mills can manufacture in one mill: angles, squares, flats, channels, rounds, and wire rod. This top versatility also means you can efficiently produce all sizes, materials, and alloys.
Plant types
SBQ ROLLING MILL (KARDEMIR, TURKEY)
Furnace capacity: 130 t/h
Billets: Sq.170mm/sq.150mm/6m-12m
Steelgrades: Low to high carbon, low alloy, free cutting, spring, ball bearing, CHQ
Finishing sizes:
SBQ cooling bed
Ø 20 - 100 mm up to 15.0 m/s
Bar in coil
Ø 20 - 55 mm up to 15.0 m/s
Wire rod via LLC®
Ø 5.5 - 25 mm up to 120 m/s
Bar cooling bed
D 8 - 40 up to 41.0 m/s
Rebar Mill
For producing rebars with lower operational cost and to increase the efficiency we have our High Speed Delivery system HSD® available, which allows to run with 45m/s onto the cooling bed. Compared to the traditional slitting method, conversion costs can be saved in the range of 6 to 13 Euro/ton. The Vertical Compact Coiler VCC® is todays state of the art solution for producing compact and torsion-free coils - exactly what more and more rebar processors are requiring for automatic handling in cut and bend machines.
Technology
Precision sizing mill (PSM®)
Advanced 3-roll technology with adjustment under loadThere is nothing new about hydraulic adjustment under load. It's a standard feature in most modern rolling mills - such as flat, rail, section, or seamless tube rolling mills. The way we integrate this technology in our PSM® makes the most of its strengths.
MEERgauge®
New: online measuring system with light section technologyThe new measuring gauge at the exit side of the 3-roll block applies light section technology. Using our laser/image technology, four sensors perform synchronous, contact-free measurements over the entire cross section of the bar. There are no moving or oscillating parts, making the system almost maintenance-free. It achieves a scanning rate of 500 scans per second. That's why the system can produce a true-shape cross-section from up to 400 synchronous measuring points in a shared coordination system. You can see the result displayed with utmost precision.
Electrical and automation systems
Electrical and Automation Systems
Controlled Cooling Technology (CCT®)
Cooling line automationThere are two versions of the SMS cooling line automation: The CCT® offline system and the CCT® online System.
Ecoplants
MEERdrive®
Quiet revolution in wire rod productionOur MEERdrive® technology makes roll ring management significantly easier, offers exceptional pass design flexibility, and minimizes maintenance. Precise rolling process control guarantees the required end product properties. Our system also optimizes roll ring utilization and slashes energy consumption. Why? Because individual motors operate much more efficiently than group drives.
Service
Service
Consulting & Training
Auf Erfahrung bauenSMS group ist nicht nur der Servicepartner für Ihre Anlagen und Maschinen, SMS group ist gleichzeitig Partner Ihrer Mitarbeiter. Sie können an unseren standardisierten oder individuellen Trainingsprogrammen teilnehmen, die unsere SMS TECademy speziell für Sie konzipiert hat. Mit den Angeboten der TECademy möchten wir Sie in Ihrer Kompetenz als Anlagenbetreiber stärken.
Service
Maintenance & Repairs
Ob einmaliger Equipment Check, kontinuierliche Zustandsüberwachung, Fernwartung oder regelmäßige Anlageninspektionen: Unsere Service-Experten sind für Sie da. Auch dann, wenn Sie alle Ihre Instandhaltungsmaßnahmen an uns auslagern möchten. Dies gewährleistet eine hervorragende Anlagenverfügbarkeit und sehr gute Produktionsergebnisse.
Service
Spare parts & Logistics
Wenn benötigte Ersatzteile nicht vorrätig sind oder eine neue Generation nicht zu 100% kompatibel ist, riskieren Sie Anlagenstillstände. Deshalb überwacht SMS group ständig die Verfügbarkeit aller Teile und bietet bei Bedarf moderne Alternativen - auch für Teile von Drittanbietern. Dies sichert die Wettbewerbsfähigkeit und volle Produktivität Ihrer Anlage über den gesamten Lebenszyklus.
Service
Upgrades & Modernization
Keep your plant state-of-the-artEven plants "built to last" need to be critically examined from time to time, because markets and production processes are continuously evolving. Together with you, our service experts will find the best revamp options for your requirements. Once again bang up to date, your plants will then be ready to bolster your strong position on the market.
Downloads
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MEERdrive®
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PSM® - Precision Sizing Mill
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HSD® - High Speed Delivery
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MEERtying 2.0
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Walzwerke für Langprodukte
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Bar and Wire Rod Mills
Download
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Präzisions-Wälzlager für Drahtblöcke
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Wartungsservice
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Equipment Check
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Ecoplants: Wirtschaftlich Handeln – Nachhaltig Wachsen
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Fullservice für Wartungsstillstände
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VCC® - Vertical Compact Coiler
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We transform…the world of service
Contact
Dr. Thomas Maßmann
SMS group GmbH
Ohlerkirchweg 66
41069 Mönchengladbach
Germany
Telefon
: +49 2161 350 1176
Frank Isken
SMS group GmbH
Service long product minimills
Ohlerkirchweg 66
41069 Mönchengladbach
Germany
Telefon
: +49 2161 350 2879
Fax
: +49 2161 350 2631