Tandem cold mills

Cold rolling

High performance rolling for efficient production of advanced steel grades

From batch to fully continuous operation

Producing high quality strips in volumes between 0.9 and 2.5 million tons per year poses a huge challenge. Perfect for such an operation are SMS group tandem cold mills - our powerful flagships in the cold rolling sector. You can operate them in either batch or continuous mode as CTCM. Optionally, it's possible to arrange them inline as coupled pickling line tandem cold mills (PL/TCM). The large number of plants we have built, especially for very wide strips, reflects the trust our customers worldwide place in our proven plant technology. We constantly improve our cold rolling technology, so you can also produce the latest material grades accurately and cost-effectively.

Concept

pickling line tandem cold mill (PL/TCM)

Central to the PL/TCM is the direct coupling of pickling and rolling. This ensures a continuous production flow. The main units on the entry side are: a pay-off reel, laser welding machine, tension leveler, turbulence pickling line, and several horizontal strip accumulators. Next in line is the mill section consisting of several mill stands in CVC^® plus design and a continuous exit section with drum shear, double or carousel reel, and Rotary Inspect.

Continuous tandem cold mill (CTCM)

What defines the continuous tandem mill (CTCM) is a continuous entry section featuring a pay-off unit, welding machine, and strip accumulator. All this is necessary to ensure an unbroken production flow. Typical exit-side installations are a drum shear, tension reel, and Rotary Inspect.

Tandem cold mill (TCM)

Designs for high production

Crucial for large batch sizes is a continuous production flow. Further benefits for you are smooth production flow, low roll wear, high yield, and consistent product quality.

Especially in Europe, America, and Russia, there are many batch TCM in operation. That's no surprise, because this mill type comes with considerable advantages for flexible production planning. To increase the yield of batch mills, we have developed a number of trend-setting technical features in recent years. Included here is our threading assistance system TRC^®. Using our engineering expertise, we offer you customized, efficient greenfield or revamp designs to ensure you get the most out of your mill. Needless to say, we can easily retrofit all our newly developed features.

Technology

High performance tandem cold mill

High performance tandem cold mill design - All in one solution for efficient cold rolling

Superior design and actuators for roll gap setting

Outstanding CVC^® plus 4-high and CVC^® plus 6-high designs for better yield and quality, proven by more than 800 installed systems:

Twin reel

Compact - strong - accurate
Twin reel: our new continuous exit section reel type for TCM

SIEFLEX^®-HT gear-type mill drive spindles

Our SIEFLEX^®-HT gear-type spindles are engineered to transmit ...

Multipurpose mill CVC^® plus M 18/4

Flexible production of soft and high-strength material in a single mill

Rotary inspect

Rotary Inspect gives you reliable, ergonomic and efficient strip surface inspection

Total roll gap control (TRC^®)

Total roll gap control (TRC) - thread in and tail out assistant for lower off-gauge lengths and high yield.

X-Pro^®-Laserschweißmaschine

Schnelles, sicheres und erfolgreiches Schweißen anspruchsvoller Stahlgüten

Präzise, schnell und verlässlich: die X-Pro^®-Laserschweißmaschine der SMS group im fortlaufenden Betrieb für schwer schweißbare Stahlgüten.

X-Roll^® Oil Bearing

Hydrodynamische Walzenzapfenlager von der SMS group sind sehr fortschrittliche und elementare Komponenten in der modernen Walzwerktechnik, weil sie die lasttragenden Walzen unterstützen. Selbst unter äußerst schwierigen Betriebsbedingungen sorgen sie für lange Lebensdauer und minimalen Wartungsaufwand. Somit tragen die Walzenzapfenlager erheblich dazu bei, die hohen Anforderungen an die optimale Fertigbandgeometrie zu erfüllen.

Selected References

PL/TCM Benxi, China

Not long ago, in August 2015, the new high-performance pickling line tandem cold mill started operation successfully at Chinese...

PL/TCM MMK, Russia

Responsible for the complete package, we supplied the world’s most powerful PL/TCM to Russian steel producer Magnitogorsk Iron &...

PAO Severstal, Russia

PAO Severstal contracted us in 2014 to modernize its 50-year-old TCM at the Cherepovets works. Now, after the thorough mechanical...

Electrical and automation systems

Plant-related solutions
products & solutions (general)

X-Pact^® Advanced Thickness Control

Highest quality even during acceleration and deceleration

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X-Pact^® Coiler Control

Technological control system to ensure best product quality and high process stability during strip winding on up- and down coilers.

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X-Pact^® Mill Stand Control (TCS)

Technological Control System to ensure highest product quality (HGC, WRB, IRB, CVC^®)

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X-Pact^® Pass Schedule Calculation (PSC^®)

The system calculates the set-points per pass according to current process parameters and limitations

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X-Pact^® Total Roll Gap Control (TRC^®)

Roll-gap setting as a function of material properties and dimensions as well as current mill condition

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X-Shape Flatness Measurement and Control

Stand-alone measuring system for flatness control perfectly tailored to your process requirements.

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Product quality analyzer (PQA)

Solution for smooth process flow and constant high quality

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Upgrade Package Basic Automation

New state of the art hardware, latest development software

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Virtualization

Safeguarding plant lifetime

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X-Pact^® Business Intelligence

Systematic analysis of data in an electronic form

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X-Pact^® Condition Advisor

The transparent plant

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X-Pact^® Drive

Low voltage frequency converter as integral part of X-Pact^®

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X-Pact^® Energy Advisor

Energy management for metallurgical plants and rolling mills

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X-Pact^® MES 4.0

Production planning and scheduling for all production units in the plant

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X-Pact^® Vision Mobile Operation

Easy access on process results - Full information and control everywhere

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X-Pact^® Vision Operation and Visualization

Innovative HMI and new control station

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Service

Beschichtungstechniken für Walzwerke

Chrom gehört zu den härtesten Metallen – mit ausgezeichneter Korrosionsbeständigkeit und niedrigem Reibungskoeffizienten.

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Antriebstechnik

Mehr Verlässlichkeit im Antriebsstrang dank Antriebstechnik der SMS group.

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eDoc

Digitale Dokumentation: Der erste Schritt zur Digitalisierung.

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Equipment Check

Regelmäßige Inspektionen und Wartungen sind Grundlage zur Sicherung der Anlageneffizienz.

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Genius CM

Das Genius Condition Monitoring-Frühwarnsystem beinhaltet ein modular aufgebautes, permanentes Online-Überwachungssystem.

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Drehmomentstarke Spindel für Walzwerke

Die neue selbst ausrichtende Getriebespindel Sieflex^® HT ist ein Schlüssel zu besseren Übersetzungsverhältnissen und höheren Drehmomenten.

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Langfristige Wartungsdienstleistungen

SMS group bietet Ihnen Service entlang der Wertschöpfungskette und Sie können sich ganz auf Ihre Kernkompetenzen konzentrieren.

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Instandhaltungs-Werkzeuge

Das IMMS (Integrated Maintenance Management System) garantiert eine effektive und wirtschaftliche Wartung.

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Safety Locator

Schützen Sie Ihr wertvollstes Kapital - Ihre Mitarbeiter – mit dem SMS group Safety Locator.

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Service für X-Roll^® Ölfilmlager

Hydrodynamische Walzenzapfenlager von der SMS group sind sehr fortschrittliche und elementare Komponenten in der modernen Walzwerktechnik

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Smart Maintenance

Digitalisieren Sie Ihre Instandhaltung mit SMS group.

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WearComp - Eine Revolution für die Instandhaltung

Teure und zeitaufwendige Fettschmierung entfällt bei unseren selbstschmierenden WearComp Komponenten.

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Videos

Pickling Line Tandem Cold Mill of JSW Steel Ltd.

Downloads

Contact

Christoph Schwarz

SMS group GmbH
Technical Sales Tandem Cold Rolling Mills
Wiesenstraße 30
57271 Hilchenbach
Germany

Telefon : +49 2733 29 1402
Fax : +49 2733 29 771402

E-Mail senden

Detlef Böttner

SMS group GmbH
Head of Sales Electrics/Automation Cold Rolling Mills
Wiesenstrasse 30
57271 Hilchenbach
Germany

Telefon : +49 2733 29 1257
Fax : +49 2733 29 771257

E-Mail senden

Birger Altendorf

SMS group GmbH
Service Cold Rolling Mills
Wiesenstraße 30
57271 Hilchenbach
Germany

Telefon : +49 2733 29 2938
Fax : +49 2733 29 772938

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