Expertise in bright bar and copper tube processing
Bright bars are synonymous with clean, smooth surfaces, high dimensional accuracy, and amazingly low production costs - properties that make bright bars valuable to many industries. For example, bright bars are used in the automotive industry for steering and drive components, piston rods, and suspension springs. But bright bars are also indispensable in mechanical and plant engineering as well as in medical technology.
SMS group has more than 80 years of experience in the manufacture of machines for drawing, peeling, straightening bright bar, as well as grinding lines and copper tube processing lines. This knowledge goes back to the traditional brands SCHUMAG and KIESERLING, which have been part of SMS group since 2008.
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Drawing lines
Individual machines, ideally combined
Main dataSMS group offers you high-performance, combined drawing lines for round, square, hexagonal, and special-shaped bars. Starting from safe loading of the uncoiler through to the finished bar bundle, our engineers ensure your line components are perfectly tailored to your specific requirements. Depending on your application, you can choose from two types of continuous drawing systems: conventional cam-type drawing machines and chain track drawing machines. Both guarantee optimal production efficiency and high-quality finished products.
We supply a full range of upstream and downstream equipment to form integrated drawing lines – with a firm focus on overall plant performance and safety. Our uncoilers, smart coil opening systems, and pre-straightening machines ensure perfect raw material preparation.
Next there is our line of drawing units, renowned for their standout features such as unparalleled reliability, remote die control under load, and high drawing speeds. Also available for you are high-precision flying shears, straightening and polishing machines, bar end processing units, and inspection equipment. You can also integrate other systems for descaling, packaging, etc. if you wish.
Summing up: Our experts will offer you the right machine for every application.
Layout of a drawing line by SMS group -
Bright bar straightening lines
Designed for optimized bar straightness
Whether two-millimeter thin wire or anything up to formats a hundred times larger – SMS group supplies the right straightening solution for all your long products. Especially crucial for the straightness of bright steel bars are, for example, piston rods and printer feed shafts.
Our WRP B series two-roll straightening and polishing machines are designed for particularly high-tensile materials and tough specifications. Most of the adjusting and clamping operations are performed by motors or hydraulics.
That allows the machines to generate the best possible straightening results over the full bar length, within a diameter range of between 4 and 250 mm. What’s equally impressive is that these machines are so fast they achieve feed rates of up to 210 m per minute, which translates into high productivity. You also benefit from features such as quick-change systems, engineered roll contours for special materials, and recipe control for quick setup.
The WRP E series, on the other hand, is a cost-effective solution for low to moderate tensile strength material and bar diameters of between 4 and 60 mm. A few machine parameters are set manually. You can integrate these systems into bright bar lines or as standalone units with suitable bar handling systems.
Close up of a bright bar straightening line by SMS group -
Grinding lines
SMS group offers advanced grinding machines for bright bar finishing lines, designed to achieve high machining quality and short machining times. These machines are fully automatic, ensuring easy operation and maintenance, and they provide reliable repeatability of groove data with short start-up times for new dies. The Schleipo Series centerless grinding and polishing machines are specially designed for grinding long products, using two grinding wheels to achieve high removal rates and excellent surface roughness values. These machines feature a high degree of automation, including an automatic diameter control system with a laser-type gauge, ensuring extreme durability and long lifetime.
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Copper tube drawing plants
Predrawing involves the flexible and productive predrawing of tubes made from copper or copper alloys using the cascade principle employed by SMS. The straight-through drawing process offers improved forming conditions, minimizing tube eccentricity, achieving closer tolerances, and reducing handling between drawing stages. Depending on production requirements, cascades can be implemented as single, double, or triple-line arrangements with floating mandrels. The drawing units can be designed as conventional two-carriage drawing units or caterpillar drawing units.
Intermediate drawing utilizes spinner blocks, with over 200 machines in operation worldwide, making SMS spinner blocks a reliable solution for copper tube manufacturers. Positioned at the heart of the intermediate drawing process in tube plants, spinner blocks enable consistently high production speeds, ensuring finished product requirements are met.
Materials Copper and non-ferrous tubes Operating speed Up to 1,500 m/min Drawing force Up to 86 kN Typical work range ∅ 4-50 mm
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