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Center Hilchenbach

Manufacturing

Engineering and production under one roof

  • Our Hilchenbach production shop covers a total of 40,000 m2 and ranks among the most modern anywhere in the world
  • Engineering and production under one roof to ensure efficient order processing
  • Production of core metallurgical and rolling mill components ranging from sophisticated welded structures to mechanically manufactured parts
  • SMS TECademy facility for customer training 
  • LernWERK as a blueprint for apprenticeships
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Competencies

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CARE AT EVERY STEP

  • Unit weight: up to 250 t
  • Welding processes: E, MIG, MAG, WIG, UP, RES, and special welding technologies
  • Car-hearth annealing furnace: up to 3,500 x 5,500 x 7,000 mm 
  • Surface treatment: open jet blasting and priming booths
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TURNING, DRILLING, MILLING, GRINDING, SHAPING

  • CNC center lathes: swing dia- meter up to 1,400 mm, turning length up to 10,000 mm
  • CNC carousel turning machines: swing diameter max. 4,500 mm, turning height max. 2,500 mm, with grinding, milling and drilling equipment
  • CNC turning and milling center: swing diameter max. 1,200 mm, turning length max. 8,400 mm
  • CNC boring mills: working area x = 21,000 mm, y = 6,500 mm with rotary clamping device (Ø 1,000 mm) and angled milling heads for machining in all axis directions; rotary table with dimensions 4,500 x 5,000 mm
  • CNC portal milling machines: portal opening width 5,200 mm, portal opening height 5,000 mm, milling length 16,000 mm with angled milling heads in all axis directions
  • Crane capacity: 250 t
  • CNC grinding machines
  • CNC vertical shaping machine: shaping stroke up to 1,500 mm
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ASSEMBLY PROGRAM AND FUNCTIONAL TESTS

  • Lifting capacity: up to 400 t, lifting height up to 17 m
  • Functional testing: hydrau- lic control systems with pump pressures up to 600 bar
  • Cylinder pressure testing: up to 3,000 t
  • Water tests: up to 800 l/min · Multi-plate filter tests
  • Paint finishing plant
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HIGH PRODUCTION QUALITY IS OUR HALLMARK

  • Non-destructive testing
  • Three-coordinate measuring machine
  • Gear inspection machine

Gear wheel production

Tooth Types

​​​​​​​External teeth

  • Diameter: 100 to 6,000 mm 
  • Module: up to 40 mm
  • Weight: max 100 t

Internal teeth

  • Pitch diameter: up to 2,000 mm 
  • Module: up to 22 mm
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Gear wheel production

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Design and assembly of a radial gear unit for a forging plant

Downloads

Certificate Welding EN 1090-2 - Hilchenbach
Certificate AD 2000 - Hilchenbach
Certificate welding EN ISO 3834-2 - Hilchenbach

Contact

SMSgroup Reichelt, Dennis

Dennis Reichelt

SMS group GmbH
Manufacturing Hilchenbach
Wiesenstraße 30
57271 Hilchenbach
Germany

Phone : +49 2733 29 3699

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