X-PACT^® SENSE

LIGHTS-OUT FACTORY - Smart sensors and camera-based solutions

In our industry, the "Lights-out Factory" is basically the equivalent of a self-driving car. In addition, the degree of automation in metallurgical plant and equipment is set to grow further. This can only succeed if the relevant sensors are used to view, hear, and collect data.

In our Learning [Steel] Plant, we rely on smart sensors and thus on the gapless collection of data, on transparency, and on dynamic and self-optimizing solutions that effectively supplement existing equipment in the extremely harsh environment of the metal industry and make them fit for the future.

With X-Pact^® Sense, plant owners have a wide range of solutions based on visual, acoustic, and haptic evaluations. Intelligent algorithms process the input data to produce the correct results quickly and effectively, evaluate them in an intelligent manner, and pass them on in a targeted manner to other applications using modern communication standards.

This involves compact units, in which sensor, evaluation, recording, and communication technologies are brought together in one device. The components are designed for use in the harsh environment of a steel mill and satisfy all relevant mechanical and thermal requirements.

Benefits

Sensor, evaluation, recording and communication – all in a single device
Higher process reliability through intelligent evaluation (product quality and procedures)
Web interface
Connectivity
Data exchange with the plant automation system
Support for the operating personnel

Robust design suitable for installation in steel mills
Fast and flexible configuration and manufacturing
Low maintenance
Integration into the automation systems of both existing and new production facilities
Incoming information stored as a stream
Reporting and logging functions

X-Pact^® Sense sensors and cameras featuring smart logic and SMS group domain know-how give your plant intelligence and open up a range of new possibilities. The process automation system can be expanded on the basis of the new information provided. The production process becomes more efficient and flexible.

Not only that, it is highly energy efficient and requires less maintenance.

Solutions

With the X-Pact® Sense product line, SMS group offers smart sensor technology and camera-based solutions for a variety of different plant applications.

Ladle identification with X-Pact^® Sense

Use of patented infrared technology to identify the ladles for the vacuum process

Slag detection with X-Pact^® Sense

Timely, safe and intelligent slag detection, automatic tapping process support, overflow detection at the converter mouth incl. data evaluation and alarm function