Annealing and Galvanizing lines

Processing

Suitable concepts for every requirement

It has been proven that SMS has the competence to design, engineer, erect and put into operation modern cold strip processing lines. Supported by the various specialized companies within the SMS group, which offer equipment and services for annealing lines and galvanizing lines the lines are delivered from a single system supplier.

Line concepts

Hot-Dip Galvanizing line

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Continuous Annealing line

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Continuous Annealing line
with gas and water cooling

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Universal Annealing and
galvanizing line

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All purpose line (Annealing, galvanizing, gas cooling, water cooling)

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Horizontal Galvanizing line (Prduction of galvanized strip mainly for the construction industry)

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Heat-to-Coat galvanizing line (Pickling and galvanizing of Hot-strip
for several applications)

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Technical Highlights

Multi-phase steels, which are high strength and very ductile, are increasingly being used for car components. These high-strength yet easily deformable steels must meet the highest quality requirements for use in automobiles.

Annealing and galvanizing lines from the SMS group are characterized in particular by the excellent quality of the end product, high efficiency and economy, as well as enormous capacities. In recent years various improvements and new technical solutions have been developed, particularly regarding line concepts, furnace technology, galvanizing technology and post-treatment.

In the lines, account is taken of the stringent demands on surface quality. This commences with cleaning, which is followed by surface-friendly annealing, and high-grade coating technologies for the application of a zinc layer, passivation or preserving oils. Advanced annealing and cooling strategies are implemented, together with a skin-pass millstand for targeted post-treatment, in order to achieve outstanding material strengths.

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Cooling Technology

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Post Treatment

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Furnace Technology

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Tension Leveler

PROBOX® technology

Hot-dip galvanizing of advanced and high-strength steels with high silicon and manganese contents

The PrOBOx® technology, an easy-to-apply pre-oxidation process offered by SMS group, effectively counteracts wettability problems while galvanizing high-alloyed modern steel grades.

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X-Pro® laser welder

Fast, safe, and successful welding of challenging steel grades

Precise, fast and reliable. The X-Pro Laser welder from SMS group for continuous production of difficult-to-weld steel grades.

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Cleaning technology

Clean surfaces are a necessary pre-condition for high-quality material
Oscillating brushes Longer lifetime, better cleaning
High-pressure cleaning No wear and high cleaning effect
Smart brush positioningNo unnecessary wear
Brush-on-brush-concept Effective use of space
Intelligent media management Saving of water
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Galvanizing technology

Air-knives for highest surface qualities
  • Homogenous coating using a minimum metallayer
  • Special features allow highest surface qualities (C surfaces) and resource savings
  • Stable strip run in the air-knife due to electromagnetic strip stabilizer

A key quality characteristic of the hot-dip galvanizing lines is the accuracy of the coating thickness; complying with narrow coating tolerances means you save zinc and cut production costs.

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System supply

Market leading technology from the market leading group

Solutions
Terminal equipment
Cleaning section
Furnace technology
Zinc pot and equipment
Air-knife systems
Skin-pass mill
Tension leveler
Side trimmer unit
Roll coater for passivation
Electrostatic oiling machine
Production know-how
Electric and automation
Strip steering systems
Quality monitoring systems

Selected References



Electrical and automation systems

Level 2 system

As a key to increasing the efficiency of modern processing lines

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Technological skin pass mill controls

Technological controls for inline skin pass mill

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X-Pact® Basic Automation

Innovative system with diagnostics for startup, devices, sequences, safety, and plant

More information

X-Pact® Coating Control

Coating control for chem-coater, prime-coater and finish-coater

More information

X-Pact® Condition Monitoring

Innovative condition monitoring in Level 1 software solution

More information

X-Pact® Line Drive Control

Innovative line drive control combined with optimal drive hardware

More information

X-Pact® Looper Control

Production rate optimization

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X-Pact® Tension Leveler Model

Control of flatness with tension leveler

More information

X-Shape Flatness Measurement and Control

Stand-alone measuring system for flatness control perfectly tailored to your process requirements.

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Product quality analyzer (PQA)

Solution for smooth process flow and constant high quality

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Upgrade package

New state of the art hardware, latest development software

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Virtualization

Safeguarding plant lifetime

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X-Pact® Business Intelligence

Systematic analysis of data in an electronic form

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X-Pact® Condition Advisor

The transparent plant

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X-Pact® Drive

Low voltage frequency converter as integral part of X-Pact®

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X-Pact® Energy Advisor

Energy management for metallurgical plants and rolling mills

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X-Pact® MES 4.0

Production planning and scheduling for all production units in the plant

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X-Pact® Vision Mobile Operation

Easy access on process results - Full information and control everywhere

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X-Pact® Vision Operation and Visualization

Innovative HMI and new control station

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Service

Coated furnace rolls

Strong surfaces to endure thermal and mechanical stress. Pick-up reduction by up to 93% increases campaign life.

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eDoc

Digital documentation: First step to a smart plant

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Emergency support - Remote Service

For easy identification of defects and malfunctions and quick initiation of measures for fault elimination.

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Equipment check

Regular inspections and maintenance form the basis for safeguarding the efficiency of your equipment.

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Long-term maintenance services

SMS group offers you the full range of services along the value chain, while you can focus entirely on your core competences.

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Zinc pot maintenance

The SMS group repairs and restores zinc pot equipment. Results: Reliable performance and superior final product quality.

More information

Downloads

Contact

SMSgroup Timmerbeul, Walter

Walter Timmerbeul

SMS group GmbH
Vice President Electrics/Automation Processing Lines and Furnaces
Eduard-Schloemann-Str. 4
40237 Düsseldorf
Germany

Phone : +49 211 881 5708
Fax : +49 211 881 775708

SMSgroup Genssler, Ronald

Ronald Genssler

SMS group GmbH
Service Processing Lines
Ohlerkirchweg 66
41069 Mönchengladbach
Germany

Phone : +49 2161 350 3570
Fax : +49 211 881-774162

SMSgroup Sachteleben, Claas

Claas Sachteleben

SMS group GmbH
Technical Sales Processing Lines
Eduard-Schloemann-Str. 4
40237 Düsseldorf
Germany

Phone : +49 211 881 5216
Fax : +49 211 881 775216