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Electric smelters and submerged arc furnaces

Primary products

As a result of changing economies and the manner in which commodities are processed due environmental contains, SMS group predicts a growing demand for new and/or revamped electric smelting units. Electric smelters and Submerged Arc Furnaces (SAFs) are common furnaces for the production of ferro-alloys and other metals, where larger amounts of slags are processed and treated. SMS group relies on an impressive reference base of over 1,000 electric furnaces supplied to customers in the iron, steel, ferro-alloy, chemical, TiO2, and non-ferrous metals industries.

Submerged Arc Furnaces

Submerged Arc Furnaces are ideal for smelting ore concentrate, calcine, pre-reduced ores as well as waste materials such as deposits, flue dust, slags, refractory breakout waste, and skulls. The units are highly diversified and specially developed depending on the input materials and product requirements.

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Metix

Metix is the Center of Competence for all Submerged Arc Furnaces (SAF) related business within the SMS group. Metix (Pty) Ltd forms part of the SMS group, and operates as a standalone business unit in South Africa from its headquarters in Johannesburg, keeping the well-established Metix name. Metix is comprised of an adaptable, versatile and creative design team, benefiting from more than 70 years of cumulative experience in the pyrometallurgical sphere, and more than 100 years of total experience across various fields and industries.

Metix applies itself across the entire equipment lifecycle – from conceptual design, through detail design, manufacturing, and even playing a hands-on role during installation and commissioning. This 360° exposure means the team can approach each challenge in a holistic and integrative manner – especially beneficial when serving the needs of brownfields plants. The team utilizes the Autodesk Inventor 3D design space for all equipment modelling. Connecting this with Autodesk Navisworks to interactively engage with our clients as part of the design review process, giving all parties involved the peace of mind that the necessary due diligence is applied. Metix has deployed the complete Autodesk ecosystem, which further enables Metix to feed information into the larger Project Office BIM workflow.

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At Metix, the services include all aspects of project management from concept design, feasibility studies, detail design, execution to handover. Based on customer requirements, projects can be managed and executed as Engineering Procurement & Supply (EPS), Engineering Procurement & Construction Management (EPCM) or Engineering Procurement & Construction (EPC or LSTK) formats. Process -, Civil -, Mechanical -, Electrical -, Instrumentation – , Control & Automation Engineering all form part of our design scope within Metix, supported by a full-time BIM design office. As a leading supplier of submerged arc furnace equipment.

Metix also offers the design and supply of electrode columns, including fail-safe slipping devices, hydraulic power units, heat shields, forged copper pressure rings, contact shoes, bus tubes, furnace roofs, shells, refractory linings, HT power supply, process instrumentation & automation in the following industries:

Ferrous

  • Ferrochrome
  • Ferromanganese
  • Silicon Manganese
  • Ferrosilicon
  • Ferrovanadium
  • Ferronickel
  • Ferroniobium
  • Pig iron

Non-ferrous

  • Copper matte
  • Platinum matte
  • Calcium Carbide
  • Ilmenite
  • Silicon
  • Precious metals
  • High Purity Alumina
  • Fused Magnesia

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Contact

SMSgroup Lux, Timm

Timm Lux

SMS group GmbH
General Manager Non-Ferrous Metals
Eduard-Schloemann-Straße 4
40237 Düsseldorf
Germany

Phone : +49 211 881 3822