Flexible concepts for electric resistant welding lines

The market is on the move! And even though this phrase might apply everywhere and at any time, it is especially true for the tube market. Orders for small batch sizes and more versatile designs are increasing. This is reflected in our plant concepts – where a high degree of flexibility is the key to success. Modern plant concepts for ERW tube welding are devised such that customers are able to produce various product sizes and formats. These concepts reduce changeover times to a minimum and ensure reproducible quality and a high level of operational safety and reliability.

Plant types

  • ERW welded tube plants

    Electric resistance welding lines for tubes up to 28"

    Offering all core machines for ERW (Electric Resistance Welding) lines, our products are especially well known for their process precision. The perfect combination of know-how, innovation, automation, and digitalization ensures the production of high-precision tubes, line pipes, casings, tubings, and drill pipes as well as structural tubes and pipes with round, square, and rectangular cross-sections. We accompany you during the whole process chain – from the raw material to strip preparation, forming, welding, and sizing, to the cutting and finishing of your end product.

    These flexible plants cover product diameters up to 710 mm with wall thicknesses between 0.7 and 25.4 mm.

    Strip inlet of HF ERW Tube Plant by SMS group
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Technology

  • Rolling and squeezing stand

    URD® design stand

    The URD® (Uniform Rigid Design) principle is the SMS solution for fin-pass, squeeze, and sizing stands. The stands are characterized by their rigidity and stability with a direct impact on the product quality. Thanks to the special stand design using closed frames, the rolling forces are absorbed both vertically and horizontally; meaning, the roll setting positions do not need to be readjusted.

    URD Stand of ERW (Electric Resistance Welding) Tube Plant by SMS group at Zekelman in USA
  • X-Pact® Quicksetting

    Smart roll adjustment system for high flexible production

    X-Pact® Quicksetting enables the computer-controlled automatic adjustment of all essential dimensional settings. The system forms the core of an integrated concept that ensures the shortest possible changeover times for ERW tube welding lines, and thus increases productivity. At the same time, product quality can be reproduced and continuously improved by means of database-supported plant settings. The system fulfills the current requirements for high flexibility in production with ever-smaller batch sizes and wider production mixes.

    X-Pact Quicksetting of ERW Tube Plant by SMS group at Zekelman in USA

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