Comprehensive service packages for hot strip, CSP® and plate mills

Our comprehensive service packages, coupled with mechanical expertise, ensure high availability and reliability throughout the lifecycle of all plant components. These services minimize unplanned production issues, maximizing customer value with SMS equipment. 

Beyond spare parts, repairs, modernization, and drive components, our solutions streamline operations and improve profitability. Long-term contracts accelerate repair times and spare part provisioning through SMS group's dedicated in-house inventory, offering maximum flexibility. Additional services include automation upgrades, engineering & design, on-site support, technical assistance and assessments, consulting, and training.

Key features

  • Integrated solutions are specifically designed to meet customer needs and create genuine added value
  • High-quality SMS equipment minimizes unplanned disruptions while enhancing safety and performance
  • Forward-looking strategies for maintenance and modernizations ensure overall equipment efficiency
  • Long-term contracts with X-Roll® Service ensure faster repairs and flexible spare part provisioning through SMS group's dedicated inventory
  • Comprehensive field service includes on-site support, regular inspections, installation and assembly services, feasibility studies, fact findings, consulting, and training
  • Thorough assessments provide a comprehensive and impartial analysis of facilities, along with customized action plans for optimization, supported by the expertise of SMS group

Service solutions

Service for gear

Comprehensive service portfolio for reliability, durability, and efficiency across various gear types; SMS Advanced Gear Design provides up to 30% higher torque for your drive train

Service for SMS Giant Torque Spindle

Customized services for torque transmission and secure operation; modernized oil-air lubrication for maximized durability and minimized environmental impact

Service for SIEFLEX® gear-type spindle

Precise service lineup for performance optimization, reliability, and durability, while extending spindle lifespan and reducing mill downtime

Service for X-Roll® Oil Bearing

Comprehensive solutions for optimization and support of oil film bearing units, bushings, and sleeves

Service for chock

Service for work rolls and backup rolls, including oil film bearings or roller bearings

Service for all possible roll shop works

Tailored support for all project phases related to mill equipment worldwide

Service for hot mandrel

Holistic services for closed and open mandrels, as well as upgrades to adapt your equipment for new product mixes

Service for CVC® shifting and bending system

Service for different types of plants, including equipment checks and modernizations to optimize product quality and equipment availability

Service for hydraulic gap cylinder

Position transducer revamps and upgrades, with dynamic process simulation available as an optional feature

Service for hydraulic unit

Valve upgrades and changes, repair of manifold blocks, and pressure testing to guarantee long-term availability

Service for pinch roll polisher

Services aimed at reducing marks on the strip and increasing the pinch roll lifetime

Service for looper

Service for different types of loopers features looper-table refurbishment, as well as looper-roll upgrades and inspections

Service for shear

Refurbishments of all kinds of shears, as well as upgrades to improve equipment lifetime

Service for side guides

Spare part kits, upgrades of existing side guides to roller side guides, and modernization to X-Roll® guides

Service for leveler cassette

Holistic revamping, including mechanical refurbishments

Service for roller table

Roll refurbishment and modernization to armored rolls to increase lifetime by more than two times

Service for descaler

Process improvements and width-dependent descaling to reduce operational expenses (OPEX)

Service for eccentric shaft unit for slab sizing press

Service includes eccentric shafts, tool sleds, and tool holders

Service for mechanical screw down

Tooth inspection and possible adaptations involving a new nut in combination with a given screw-down

 

Core equipment services

  • Service for gears for hot strip mills

    Our comprehensive service portfolio is meticulously designed to ensure the reliability, durability, and efficiency of a wide range of critical gear systems used in industrial applications. This includes key components such as main gears and mill pinion gears, which serve as the backbone of power transmission in machinery, enabling optimized output and operational stability.

    Furthermore, we specialize in twin drive gears, edger gears, and slab sizing press gears, engineered to handle high torque demands while maintaining exceptional efficiency.

    Shear gears and mandrel gears are also part of our portfolio, providing robust solutions that deliver precision and reliability.

    At the forefront of our expertise is the SMS Advanced Gear Design, a cutting-edge innovation that delivers up to 30% higher torque capabilities for your drive train systems. This advanced design leverages state-of-the-art engineering principles to enhance the structural integrity and load-bearing capacity of gears, allowing them to handle higher operational demands without compromising reliability. By incorporating optimized materials and manufacturing processes, the SMS Advanced Gear Design not only increases torque capacity but also extends the lifespan of gear systems, reduces maintenance requirements, and enhances overall efficiency. This results in significant operational cost savings and improved productivity for your industrial applications, ensuring that your machinery performs at its peak under all conditions.

    Gears for hot strip mills
  • Service for SMS Giant Torque Spindle

    Our service for the SMS Giant Torque Spindle offers hot rolling mills an advanced solution based on cutting-edge developments in materials, geometry, and tribology. 

    SMS Giant Torque Spindles spindles are specifically designed to meet the demanding requirements of modern rolling mills and provide numerous advantages over conventional systems. Through targeted advancements, SMS Giant Torque Spindles enable torque transmission up to 40% higher than traditional slipper-type spindles. 

    SMS Giant Torque Spindles stand out by being operable without costly safety clutches, reducing operating costs while enhancing safety. The robust design of these spindles allows for simple and effective transmission of drive torque to the work rolls. Their ability to absorb overloads and shocks within the elastic range ensures an exceptionally long service life.

    Another key aspect of the service for the SMS Giant Torque Spindle is the option to retrofit an oil-air lubrication system, which guarantees precise and continuous lubrication of all critical components. By combining oil and air, effective cooling and lubrication of the spindles are ensured, enhancing operational safety and extending the lifespan of the components. Additionally, the oil-air lubrication system contributes to a cleaner working environment by reducing lubricant consumption and minimizing equipment contamination.

    Our service is a vital component for optimizing hot rolling mills. By combining increased performance, safe operation, and advanced lubrication technology, operators can sustainably improve the efficiency and reliability of their production facilities.

    SMS Giant Torque Spindle
  • Service for SIEFLEX® gear-type spindle

    In the field of SIEFLEX® gear-type spindles, we offer a range of specialized services aimed at maximizing the efficiency and reliability of rolling mills. 

    We develop and optimize SIEFLEX gear-type spindles individually for each mill stand to meet specific requirements and enhance performance. 

    An automatic, closed oil circuit ensures continuous lubrication and targeted cooling of the gear components, contributing to a maintenance-free solution and a clean working environment. 

    SIEFLEX gear-type spindles are particularly resistant to wear due to case-hardened core components, significantly extending their lifespan. 

    The optimized gearing promises a substantial performance boost, allowing SIEFLEX® gear-type spindles to transmit double the torque of conventional gear-type spindles. 

    With over 60 years of experience in designing mill drive trains, we ensure reliable production, maximize the performance of hot rolling mills, and helps operators efficiently achieve their production goals.

    SIEFLEX® gear-type spindle
  • Service for oil film bearings

    Oil film bearings are crucial for high-performance rolling mills, providing durable support and minimal maintenance. X-Roll® Oil Bearings from SMS group ensure longevity and precision in rolled product accuracy and flatness, supported by extensive repairs, modernization services, expert support, and spare parts.

    SMS group continually advances oil film bearing technology, offering expert advice on solutions, upgrades, and repairs. The design team uses CAD and FEM analysis, validated with real load data, to ensure precision and reliability, while advanced manufacturing techniques like plasma soldering ensure consistent quality. 

    To maintain competitiveness of customers plants, SMS group updates older mills by evaluating bearing systems to optimize backup rolls and bearing units, improving safety, sealing systems, and locking mechanisms for greater reliability and cost-effectiveness. Additionally, SMS group provides high-quality spare parts for all oil film bearing brands, ensuring efficient operations. Expert repairs uphold OEM quality, covering key components such as regrinding roll-neck sleeves, repairing bushings, and reconditioning roll chocks. Around the globe SMS group provide mechanical service with a team of experts collaborating with customer teams to analyze issues and implement solutions, including technical support, installation supervision, damage analysis, and operator training for optimal mill performance.

    X-Roll® Oil Bearing
  • Service for all possible roll shop works

    We offer comprehensive services for roll shop equipment worldwide, ensuring tailored support across all project phases. Our core services include support for bushings and sleeves, as well as the maintenance and repair of chocks, known as Chock Fleet Management.

    Our OEM-quality spare parts are reliable and fully interchangeable, enabling seamless integration into existing systems. With reserved production batches and a dedicated inventory of key components, we ensure the shortest delivery times.

    Modernizations and upgrades are designed to enhance the reliability of your components. We optimize applications to improve safety and address environmental considerations, such as reducing oil losses.

    In our local SMS workshops, we perform maintenance and repair services for bushings, sleeves, and chocks. We manage the entire process - from disassembly to damage assessment and inspection reporting, through to final restoration. Our goal is to return your components efficiently, cost-effectively, and quickly to a nearly new condition. Additionally, our maintenance and repair contracts provide precise cost and schedule planning.

    Our service portfolio includes consulting, training, and auditing, as well as preventive maintenance and customized support. Through a combination of theoretical and practical training, we prepare your team optimally for the demands of the roll shop.

    Experienced staff work with you to develop solutions tailored to your specific needs, delivering comprehensive technical value.

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