Straight and safe strip guidance through the finishing mill, especially for head and tail

During the hot rolling of steel strip interferences can occur when transporting the strip from one mill stand to the next mill stand. Such interferences may hinder the straight-line of the strip and produce a deviation from the centerline which cause ripped tails or even cobbles. The X-Pact® Centerline Control increases the rolling stability, reduces the number of unplanned roll changes and supports operator by suitable visualization.

Straight and safe strip guidance with X-Pact® Sense hotCAM

The system consists of the X-Pact® Sense hotCam and the X-Pact® ProBAS automation system. The resulting proved technology measures the width of the strip and detects the position of the strip edges between the mill stands in the hot finishing mill. The system uses a closed-loop algorithm to calculate the strip center line deviation and provides a levelling correction signal for the mill stands. For the different rolling sequences (head, filet, tail end) different control methods are used. Smooth transition between the control actions in the different phases is ensured. The X-Pact® Sense hotCAM itself is designed against harsh environmental conditions like high strip temperature, fog, steam, dust and vibrations.

Customer challenges addressed

  • Straight and safe strip guidance through the finishing mill, especially for head and tail
  • Determination of various measurement values of hot strip material in the hot finishing mill
  • Calculation of center line deviation and providing a levelling correction signal for the mill stands

Key features

  • Increasing the rolling stability
  • Reduction in the number of unplanned roll changes
  • Less reworking of the coils
  • Support of the plant operator by suitable visualization
  • Reduction of cobbles caused by mill instability
  • Increasing strip quality

Highlights

Strip center measurement with X-Pact® Sense hotCAM

The X-Pact Sense hotCAM is a CMOS camera-based optical measuring system that is used to determine various measurement values of hot strip material in the hot finishing mill. Using special mathematical corrections and image processing algorithms, the air-cooled hotCAM optical position measurement system compensates for the angle of view, lens errors, and difficult environmental conditions, such as obstructed views caused by steam and dust, as long as they still allow the infrared rays of the slab or hot strip to pass through. The hotCAM continuously takes images of the hot strip or plate. Only the thermal radiation of the hot strip is taken into account.

Measurement values are:

  1. Strip center position
  2. Strip width
  3. Edge angle to the middle position
  4. Head and tail form (as a trend line)
Strip center measurement with X-Pact® Sense hotCAM, launched by EMG Automation
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