Process optimization for electric arc furnace operation
EAFXpert transforms electric arc furnace data into actionable insights, enhancing safety, efficiency, and reliability through predictive and prescriptive optimization techniques.
Electric arc furnace operators face growing challenges: the scarcity of resources leads to increased use of lower-quality materials, and environmental regulations, particularly regarding the reduction of CO2 emissions, have redefined the operating conditions for electric arc furnace plants. EAFXpert helps to overcome these challenges by utilizing available information from the electric arc furnace process for advanced process control measures to improve the overall process.
Customer challenges addressed
- Goal critical issues that effect the business targets in the plant equipment
- Inconsistent melting profiles affecting process stability
- Unexpected failures of critical equipment components
- Lack of the tools to track the lifetime of an equipment
- Delayed anomaly detection in process operations
- Ineffective maintenance scheduling leading to downtime
- Lack of automated performance evaluations against benchmarks