Condition evaluation instead of condition monitoring

The Genius CM® Condition Monitoring Software is a modular online screening system for permanent monitoring of steel plants that records the process data of your plant. You will continuously receive live information on the condition of the components and warning messages whenever you need to take action. With Genius CM®, you can bring quality and availability to a whole new level.

Customer challenges addressed

  • High demand on availability, productivity, and quality.
  • Time-consuming and costly process of dismantling machines for inspection.
  • High inventory cost to afford break down.

Key features

  • Plant-wide operating condition monitoring system
  • Detecting failures before they occur
  • Full utilization of component service life for lower operating and maintenance costs
  • Higher and more reliable product quality with special process optimization tools
  • Cost savings due to avoidance of unnecessary or too-frequent maintenance and repairs

Highlights

  • Modular design

    Adapted to individual requirements

    The Genius CM® Condition Monitoring Software is a modular online screening system for permanent monitoring of steel plants that records the process data of your plant. You will continuously receive live information on the condition of the components and warning messages whenever you need to take action. With Genius CM®, you can bring quality and availability to a whole new level.

    The sensors installed on all important plant components along the process chain constantly transmit measured data to Genius CM®, which, unlike other systems, compares the measured values with the process data. The software then compares these findings with the tolerances and triggers an alarm if limit values are exceeded. In this way, considerable damage from overloading and unforeseeable consequential damage can be prevented before it happens.

    What is unique about Genius CM® is its modular design, meaning it can be adapted to individual requirements, and suitable modules can be added as and when required. What's more, the plant builder's knowledge of design limits and specific load tolerances is already built into Genius CM® before any plant damage can occur. So, everything is possible, from individual component monitoring to integrated plant monitoring.

  • Smart Maintenance Solutions

    From isolated applications to a single data warehouse

    There are different approaches, software products, and solutions regarding digitalization and maintenance. We help you to step in the right direction.

    Our concept aims to merge all information from isolated applications to a single data warehouse. SMS group's Smart Maintenance Solutions will link the recorded production data with the real machine status. Relevant criteria will not only be registered but also identified and analyzed. Due to the modular system, both worlds – operator and OEM – will be united. They will be connected in one single data warehouse. Let us digitalize your plant maintenance – step by step.

    Your benefits

    • Analysis of software tools, data basis, and processes of plant maintenance
    • Recommendations for relevant data and improvement potentials
    • Basis for informed decisions
    • Data dictionary (optional)
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