New aluminum flat rolling complex for Aluminum Dynamics

Aluminum Dynamics is building one of the most advanced aluminum rolling complexes in North America — and SMS group’s technology is at the heart of it.  Located in Columbus, Mississippi, USA the aluminum flat rolling complex has an annual production capacity of 650,000 tons of aluminum sheet for cans, vehicles, and industrial applications. This facility not only drives technological innovations, but also paves the way for sustainable aluminum production. SMS group’s supply scope includes a 1+4 hot strip mill, a single‑stand, 6‑high cold rolling mill, two twin‑stand tandem mills, two fully automated high‑bay coil storage systems, and a coating line for can‑end stock. This integrated setup provides ADL with a complete, vertically aligned production route.

The collaboration with Aluminum Dynamics is more than just another order - it's an exciting journey into the future of the aluminum industry. Together, we are setting standards for the aluminum production for the automotive and beverage can industries through innovative solutions.

Milestones

June 2025

Start-up of HSM and CRM

October 2024

Operating and maintenance personnel training for successful plant commissioning

August 2024

Delivery and installation of mill stands for the hot and cold rolling mills

June 2024

Testing high-efficiency drive technology

June 2024

Start of the integration tests

April 2024

Start of equipment delivery for the Can Coating Line (CCL)

February 2024

Aluminum Dynamics inspects new equipment

March 2023

SMS group awarded aluminum flat rolling mill order by Steel Dynamics

Plant technology

Integrated solutions included in this project

Proven modules of the X-Pact® electrics and automation are one of the cornerstones in the SMS group’s scope of supply for the new flat rolling complex of Aluminum Dynamics LLC in Columbus, Mississippi, USA. They cover the full process chain from power distribution and drive equipment, measuring systems, sensors, and finally all the basic and process automation, including HMI and level 2 setup systems. The state-of-the-art control system with its newly developed software architecture is largely based on modern PLC system hardware and software, e.g. Siemens TIA. The intelligent linking of X-Pact® basic and process automation technologies with integrated technological solutions, such as X-Pact® Hot Start Assistant and X-Pact® Superior Control, opens up a wide range of possibilities for operating entire aluminum flat rolling complex in a highly dynamic and resource-efficient manner with less human intervention.

Like with every SMS project, the new automation system for Aluminum Dynamics, LLC will be fully installed, tested, and optimized during the X-Pact® Plug & Work integration test. Operating personnel from Aluminum Dynamics, LLC will be trained under realistic conditions with real-time process simulations that fully depict the interaction of the plant components and significantly shorten the time required for commissioning and optimization.

Video gallery

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