Heavy plate mills for steel

Hot rolling
XXL-Rolling

Whether skyscrapers or offshore platforms, giant bridges or slender wind turbines, pipelines, gasholders for enormous pressures, excavators, mobile cranes, container ships, luxury liners - heavy plate covers a vast range of applications. Ideal for all these products are heavy-plate mills from SMS group. They also allow steelmakers to supply plates with tailor-made material properties designed for tight geometrical tolerances. As a system supplier, SMS offers you the complete technology spectrum from reheating furnaces to heat treatment including mechanical engineering, electrical and automation systems, and process know-how.

Heavy-plate mill designs

Heavy-plate mills

Each heavy-plate mill features its own individual layout. That depends on the product mix, the product geometries, and the installation site. Common to all mills are the main process sections: reheating furnaces, mill area with one or two reversing 4-high stands, plate cooling and hot plate leveler, cooling beds, shearing line, finishing line, heavy plate line, and heat treatment line. We apply all our hands-on experience to develop the optimum layout in close cooperation with you.
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Steckel/plate mills

Our Steckel/Plate mills produce heavy plate and hot strip in one mill line. It’s the plant type that ensures you can flexibly adjust your production capacities to market demands.
SMSgroup Plant Image

Materials

Pipe grades, shipbuilding steel, pressure vessel and boiler grades, high-strength construction steel.

Plate width

Up to 5,400 mm

Plate thickness

5 - 400 mm

Capacity

Up to 1.5 million t/year
(1-stand mill)
Up to 2.0 million t/year
(2-stand mill)

Technology

Plate rolling image

Profile and flatness control for higher productivity
Plate rolling

The mill line is the heart of the heavy-plate rolling mill. With rolling forces of up to 120 Meganewton, we have supplied the most powerful heavy-plate mill stands worldwide.

Our CVC® plus technology is ideal for efficient profile and flatness control as well as increased mill productivity.

Plate cooling image

Modular design for all requirements
Plate cooling

Whatever your range - plate cooling systems from SMS group ensure cost-effective production of a large variety of steel grades. Included here are advanced high-strength materials with excellent flatness and precise mechanical properties.

Plate leveling image

Flexibility in leveling
Plate leveling

Today, the market demands for heavy plates with excellent flatness and low residual stresses. That's why we design and supply pre-levelers, hot plate levelers and cold plate levelers with special features to guarantee the demanded flatness throughout the entire production process.

Shearing iamge

Shears for 60 mm plate thickness
Shearing

Our heavy-plate shears are designed to cut plates up to 60 mm thickness with exact width and length and excellent edge quality.

Heat treatment image

Innovative designs and technology
Heat treatment

New on the market are our latest furnaces and quench systems. They make heat treatment of heavy plate more efficient, precise, and flexible.

X-Roll® Oil Bearing

Hydrodynamic roll-neck bearings from SMS group are highly advanced and elementary components of modern rolling mill technology. That's because they support the load-bearing backup rolls. Even under extremely tough operating conditions, they ensure long roll service life and minimal maintenance outlay. This is how roll-neck bearings contribute substantially to meeting the high requirements for optimal final strip geometry.

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Selected References

Electrical and automation systems

X-Pact® Automatic Shape Control

Best results for plate rectangularity

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X-Pact® Microstructure Property Model

Online and offline calculation of strip properties such as yield strength, tensile strength, elongation to fracture, material microstructure

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X-Pact® Mill Stand Control (TCS)

Technological Control System to ensure highest product quality (HGC, WRB, IRB, CVC®)

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X-Pact® Pass Schedule Calculation (PSC®)

The system calculates the set-points per pass according to current process parameters and limitations

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X-Pact® Plate Cooling Control

In-bar temperature control over the entire plate length

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X-Pact® Plate Cutting Optimization

Best cuts for production of the finished plate

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X-Pact® Plate Leveler Control

Optimized model setpoint calculation for increased flatness performance

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X-Pact® Profile and Flatness Control (PFC)

Highest product quality regarding strip geometry

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X-Pact® Thermo-Mechanical Rolling

Process temperature model for precise determination of rolling sequence

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Product quality analyzer (PQA)

Solution for smooth process flow and constant high quality

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Upgrade package

New state of the art hardware, latest development software

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Virtualization

Safeguarding plant lifetime

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X-Pact® Business Intelligence

Systematic analysis of data in an electronic form

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X-Pact® Condition Advisor

The transparent plant

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X-Pact® Drive

Low voltage frequency converter as integral part of X-Pact®

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X-Pact® Energy Advisor

Energy management for metallurgical plants and rolling mills

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X-Pact® MES 4.0

Production planning and scheduling for all production units in the plant

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X-Pact® Vision Mobile Operation

Easy access on process results - Full information and control everywhere

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X-Pact® Vision Operation and Visualization

Innovative HMI and new control station

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Service

eDoc

Digital documentation: First step to a smart plant

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Emergency support - Remote Service

For easy identification of defects and malfunctions and quick initiation of measures for fault elimination.

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Equipment check

Regular inspections and maintenance form the basis for safeguarding the efficiency of your equipment.

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Genius CM

The Genius Condition Monitoring includes a modularly designed, permanent online monitoring system.

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High-torque spindle for rolling mills

The new Sieflex® HT gear-type self-aligning spindle is a key to greater rolling torques and forces.

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Long-term maintenance services

SMS group offers you the full range of services along the value chain, while you can focus entirely on your core competences.

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Maintenance tools - IMMS

The Integrated Maintenance Management System (IMMS) guarantees effective and economical maintenance.

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Service for X-Roll® Oil Bearing

X-Roll® Oil Bearing - An elementary part of modern rolling mill technology

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Slipper-type spindles

The robust slipper-type spindle stands for greater reductions per pass and longer service life.

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WearComp® - A revolution in maintenance management

Grease lubrication is an expensive and time consuming affair. Components made from the patented compound material WearComp® are self-lubricating.

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Videos

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System supplier SMS group - A five-meter heavy-plate mill for MMK

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Heat treatment system for Outokumpu stainless - High flexibility for small batch sizes

Downloads

Contact

SMSgroup Krämer, Stephan

Stephan Krämer

SMS group GmbH
Flat Rolling Plants
Wiesenstraße 30
57271 Hilchenbach
Germany

Phone : +49 2733 29 1616
Fax : +49 2733 29 2832

SMSgroup Pronold, Klaus

Klaus Pronold

SMS group GmbH
Head of Sales Electrics/Automation Flat Rolling Mills
Wiesenstraße 30
57271 Hilchenbach
Germany

Phone : +49 2733 29 1089
Fax : +49 2733 29 771089

SMSgroup Schultz, Günter

Günter Schultz

SMS group GmbH
Service Hot Rolling Mills
Wiesenstraße 30
57271 Hilchenbach
Germany

Phone : +49 2733 29 1556
Fax : +49 2733 29 771556