SHAPE is an automation system designed to optimize pipe forming in large‑diameter pipe production. It calculates the optimum forming strategy for each plate and monitors the actual pipe geometry during the forming process. Deviations are detected immediately and corrected automatically in subsequent forming steps. This closed‑loop approach reduces dependency on operator experience and stabilizes pipe geometry despite material inhomogeneities. SHAPE enables faster ramp‑up for new pipe dimensions, consistent quality from the first pipe, and measurable time savings during forming and closing operations.
Customer challenges addressed
- Fully automated pipe forming independent of operator skills
- Up to 80 % faster determination of forming parameters
- Automatic correction of pipe geometry during forming
- Consistent pipe quality despite material inhomogeneities
- Geometry value spread reduced by approx. 50 %
- Up to 75 % time saving during pipe outside closing
- Full production performance starting from the first pipe