Process modeling and twinning

Embrace the next level of industrial excellence with SMS group's X-Pact® automation services and BlueControl, an advanced real-time predictive process control system. Supported by AI and grounded in rigorous thermodynamic principles, BlueControl enhances efficiency and productivity by optimizing processes and leveraging cutting-edge technology. By reducing your carbon footprint, minimizing energy consumption, cutting production costs, and extending equipment longevity, it transforms your operations into models of sustainability and technological advancement.

Customer challenges adressed

  • Operational inefficiencies
  • High energy consumption
  • High equipment downtimes
  • Unpredictive maintenance
  • Long tap-to-tap times

Key features

  • Advanced real-time predictive process control
  • Efficiency and productivity enhancement
  • Carbon footprint reduction
  • Minimized energy consumption
  • Extended equipment longevity
  • 24/7 on-site service support
  • Expert diagnosis via X-Pact® Service portal
  • Seamless integration of scrap management
  • Deep-learning applications
  • Consistent process control

Highligths

  • BlueControl

    BlueControl software optimizes industrial production by seamlessly integrating scrap management, efficient operations, and consistent process control into a single solution. As a real-time calculation engine, it designs, analyzes, controls, and optimizes metallurgical processes "on the fly," leveraging rigorous thermodynamic simulations and deep-learning applications within level 2 and 3 architectures. By integrating thermodynamic information and statistical analysis into deep-learning results, BlueControl ensures that predictions are always consistent with the fundamental laws of physics. Its applications range from determining optimal feed compositions to reduce carbon footprints and maximize production, to enhancing product quality using economical input materials, minimizing tap-to-tap times, and extending furnace life through predictive operating points. 

    With SMS group's X-Pact® automation services, BlueControl transforms your plant into a model of sustainable industrial excellence, delivering superior emission control, production efficiency, and cost savings. 

  • X-Pact® automation services

    Stay ahead in industrial automation with SMS group's X-Pact® automation services, designed to keep your plant state-of-the-art through continuous improvement and technological advancement. Offering 24/7 on-site service support, we minimize downtime and ensure immediate assistance. Our approach includes ongoing modernizations backed by comprehensive audits to identify and implement enhancements effectively. With tested OEM spare parts and tailor-made training programs, we ensure seamless integration and equip your team with the skills needed to leverage advanced automation technologies. Optimize performance with system analytics and power supply load studies and streamline operations with outsourcing solutions for automation services. The X-Pact® Service Portal provides expert diagnosis, maintaining optimal functionality and driving efficiency, productivity, and long-term success. 

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